![]() Covering element and method for its production
专利摘要:
The invention relates to a method for producing a covering element, in particular for attachment to a floor or a wall, wherein a liquid polymer, in particular an aqueous dispersion of acrylic copolymers or ethylene vinyl acetate, is mixed with cement and this mass is then applied to a carrier. The invention further relates to a covering element produced by this method, in which a mixture of polymer and cement is applied to a particularly flexible support. 公开号:AT516436A1 申请号:T827/2014 申请日:2014-11-14 公开日:2016-05-15 发明作者: 申请人:Butacu Mihaita; IPC主号:
专利说明:
The invention relates to a method for producing a covering element, in particular for attachment to a floor or a wall. Furthermore, the invention relates to a covering element, which is particularly suitable as floor and wall or wall covering. Covering elements for floors or walls are already known several times. For example, there are hard tiles made of clinker or ceramic materials. There are also flexible plastic floor coverings. The object of the invention is to provide a method for producing a covering element as well as a lining element, which has a high resistance to external influences, in particular against mechanical abrasion, against UV light, against heat and against aging. In addition, the covering element should create a visually appealing impression and in particular may have a stone-like surface structure. This is achieved by a method having the features of claim 1 or by a covering element having the features of claim 21. The basic idea of the invention is to mix a liquid polymer (preferably in the form of an aqueous dispersion) with cement and then apply this mixture to a preferably flexible support. In order to improve the adhesion to the support, it can be provided with an impregnating layer before the overlay is applied from the mixture of the liquid polymer with the cement. Preferably, the mixture of the liquid polymer with the cement in several layers one above the other is first applied flat, wherein between the individual applications drying or hardening times are scheduled. The uppermost layer of the support may then particularly preferably have a relief-like (eg stone-like) structure, which can be produced, for example, by mixing the mixture of the liquid polymer with the cement not flat but, for example, in a point or line (preferably irregularly) on FIGS The uppermost layer is then applied and then, for example, pressed down and smoothed with a smoothing trowel, whereby no full-surface structure, but rather a relief-like, stone-like structure arises. If dyeings are desired, either the coating layers can be dyed or an acid stain applied at the top. Further advantages and details of the invention will be explained in more detail with reference to the following description of the figures. 1 shows the layer structure of an embodiment of a covering element according to the invention in a partially broken away view in order to better show the layer sequence. Seen from bottom to top, this figure 1 shows the Verfahrensschitte. FIG. 2 shows an exemplary embodiment of a surface of a covering element according to the invention. In the production of the covering element according to the invention, a carrier 1 is first started according to FIG. This is flexible according to a preferred embodiment and may, for example, be a textile fabric, such as a woven, knitted or knitted fabric. Preferably, this fabric is at least partially and more preferably entirely cotton, and thus a natural material which also has high absorbency for subsequent impregnation. The surface density of the flexible carrier material is between 200 g / m 2 and 500 g / m 2, preferably 300 g / m 2. On the one hand, these numerical values provide the necessary stability and, on the other hand, the desired flexibility. Namely, a particularly preferred feature of the invention consists in the fact that the floor covering element ultimately also remains flexible together with the layers applied according to FIG. 1. Thus, it can be rolled for transport and be used excellently even on non-flat surfaces, for example by sticking. In order to ensure the adhesion of the overlying layers to the flexible support 1 even when it is actually moved, in particular rolled, an impregnation 2 is preferably provided which at least partially penetrates into the material of the support. In particular, substances which contain hydrocarbon solvents, waxes, zirconium salts and / or paraffins are suitable as impregnations. A first layer of a mixture of a liquid dispersion of acrylic copolymers or EVA copolymers (preferably combined with modifiers) on the one hand and cement on the other hand is then first applied to the impregnated support 1, 2. As a cement is particularly suitable white Portland cement. The mixing ratio between Portland cement on the one hand and liquid copolymer on the other hand is preferably 40% - 60% cement and 60% - 40% liquid polymer. More preferably, the mixing ratio is about 60% cement and 50% liquid polymer (all figures are by weight). As a liquid dispersion of copolymers in particular the material POLYTOP of the Italian company Stone International S.r.l. or the product Liquid Polymer MT-3000 from Brickform. If desired, color pigments can be added to this mixture, it being advantageous to add liquid dyes to the liquid dispersion and to add powdered dyes to the cement before the mixing takes place. After application of the first sheet layer of this edition of the mixture of the liquid polymer with the cement, this is cured, the term "curing" is more concerned with the chemical bonding and should not express that a hard, rigid surface is formed. On the contrary, the layer remains flexible and can thus adapt to the shape of the flexible support 1. By impregnation is particularly well prevented that a detachment from the carrier 1 takes place. After a suitable waiting time, further laminar layers, for example two to three further laminar layers, are applied. Subsequently, the formation of a relief-like surface 3a in which the mixture of liquid polymer and cement pointwise or line by line (for example, using a spatula or a brush) is applied to the hitherto topmost layer. These drops or lines are then somewhat depressed with a trowel under normal pressure, so that a relief-like, but overall substantially smooth surface is formed. The relief height is relatively low. These reliefs 3a or texture of the surface can give a stone-like impression. On top of this relief structure, a color layer 4 (acid stain) can then preferably be applied, for example by spraying or wiping (washing technique). Finally, then a thin protective layer 5 can be applied from a transparent protective lacquer or wax, to better protect the surface against environmental influences. The covering element according to the invention can be produced over a large area and then cut together to form, for example, rectangular plates which can be easily laid. Of course, these (flexible) plates may have other shapes besides the rectangular shape, such as polygonal or round shapes. In FIG. 1, the individual layer thicknesses are shown exaggeratedly thick for illustrative purposes. In reality, the layer thickness of the entire covering element is preferably of the order of 0.5 mm to 3 mm, preferably between 1 mm and 2 mm.
权利要求:
Claims (30) [1] 1. A method for producing a covering element, in particular for attachment to a floor or a wall, characterized in that a liquid polymer is mixed with cement and this mass is then applied as a support on a support. [2] 2. The method according to claim 1, characterized in that an aqueous dispersion is used as the liquid polymer. [3] 3. The method according to claim 2, characterized in that an aqueous dispersion of acrylic copolymers or ethylene vinyl acetate (EVA) is used, said aqueous dispersion preferably contains further modifiers or additives, for example Chlormethylisothiazolion and / or anhydrous ammonia. [4] 4. The method according to any one of claims 1 to 3, characterized in that as cement - preferably white - Portland cement is used. [5] 5. The method according to claim 4, characterized in that a Portland cement of the type CEM I 52 R or a similar Portland cement is used. [6] 6. The method according to any one of claims 1 to 5, characterized in that the mixture of the mass of the liquid polymer and the cement by means of a driven or manual mixer, agitator or mixer takes place. [7] 7. The method according to any one of claims 1 to 6, characterized in that the mass is added at least one color pigment. [8] 8. The method according to claim 7, characterized in that a powdered pigment is used, which is mixed with the cement before it is mixed with the liquid polymer. [9] 9. The method according to claim 7, characterized in that a liquid pigment is used, which is mixed before mixing with the cement with the liquid polymer. [10] 10. The method according to any one of claims 1 to 10, characterized in that the mixing ratio of liquid polymer to cement between 40 to 60% by weight of polymer and 60 to 40% by weight of cement, preferably about 50% by weight of polymer and 50% by weight of cement lies. [11] 11. The method according to any one of claims 1 to 10, characterized in that a flexible carrier, preferably a textile fabric, woven, knitted or knitted fabric is used. [12] 12. The method according to claim 11, characterized in that the textile fabric is at least partially preferably made entirely of cotton. [13] 13. The method according to any one of claims 11 or 12, characterized in that the flexible textile fabric has a basis weight between 200g / qm and 500g / qm, preferably in the order of 300g / qm. [14] 14. The method according to any one of claims 1 to 13, characterized in that the carrier before applying the first layer of the support from the mixture of liquid polymer cement is provided with an impregnation, which is preferably applied flat and at least partially penetrates into the carrier , [15] 15. The method according to claim 14, characterized in that a primer is used as the impregnating agent, which preferably comprises at least one or all of the following substances: hydrocarbon solvents, waxes, zirconium salts, paraffin. [16] 16. The method according to any one of claims 1 to 15, characterized in that on the - preferably provided with an impregnation - carrier at least one edition of the mixture of liquid polymer with cement is applied flat. [17] 17. The method according to any one of claims 1 to 16, characterized in that on the - preferably provided with an impregnation - carrier at least two layers of the mixture of liquid polymer with cement are applied in a row over the surface. [18] 18. The method according to any one of claims 16 or 17, characterized in that on the at least one flat layer of the overlay over the surface inhomogeneously distributed amounts of mixture of liquid polymer with cement-preferably point or line - are applied, and then -vorzugsweise preferred by means of a smoothing trowel - be processed to form a structured, relief-like surface. [19] 19. The method according to any one of claims 1 to 17, characterized in that on the uppermost layer of the support, a color layer, preferably acid stain, is applied. [20] 20. The method according to any one of claims 1 to 18, characterized in that as the uppermost layer of the coating, a protective layer is preferably applied in the form of a transparent protective lacquer or a wax. [21] 21. covering element, in particular produced by a method according to one of claims 1 to 20, characterized by a support (1) on which a support (3) is applied, which contains a mixture of polymer and cement. [22] 22. covering element according to claim 21, characterized in that the polymer is an acrylic polymer or EVA polymer. [23] 23. covering element according to one of claims 21 or 22, characterized in that cement preferably white Portland cement - preferably of the type CEM I 52.5 R or similar - is used. [24] 24. covering element according to one of claims 21 to 23, characterized in that in the support (3) color pigments are introduced and / or on the support (3) above a color layer (4) is applied. [25] 25. Beiagelement according to any one of claims 21 or 24, characterized in that it has as the uppermost layer a protective layer (5), preferably of a transparent Schutzlaok or wax. [26] 26. covering element according to one of claims 21 or 25, characterized in that the carrier (1} is flexible. [27] 27. covering element according to claim 26, characterized in that the carrier (1) consists of a textile fabric structure, preferably at least partially or entirely made of cotton. [28] 28. covering element according to one of claims 21 to 27, characterized in that the thickness of the covering element between 0.5 mm and 3 mm, preferably between 1 mm and 2 mm, [29] 29. covering element according to one of claims 21 or 28, characterized in that the covering element has a rectangular, polygonal or circular shape in plan view. [30] 30. Use of a covering element according to one of claims 21 to 29 as a floor covering and / or wall covering.
类似技术:
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同族专利:
公开号 | 公开日 AT516436B1|2017-09-15|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题 GB2018737A|1978-02-22|1979-10-24|Ici Ltd|Cementitious compositions| EP0162354A2|1984-05-15|1985-11-27|PCI Polychemie GmbH|Two or more layered building elements and process for their production| EP0790370A1|1996-02-16|1997-08-20|Hans Peter Böe|Half-product building element for coating surfaces| WO1998017855A1|1996-10-23|1998-04-30|Helmut Wedi|Web-shaped semifinished product, in particular wall covering plaster, and process for producing the same| EP2388389A2|2010-05-18|2011-11-23|Stephan Wedi|Vapour insulating wall cladding| CN108101462B|2018-01-10|2020-09-11|崔云利|Building interior decoration cotton velvet coating and using method thereof|
法律状态:
2021-07-15| MM01| Lapse because of not paying annual fees|Effective date: 20201114 |
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申请号 | 申请日 | 专利标题 ATA827/2014A|AT516436B1|2014-11-14|2014-11-14|Covering element and method for its production|ATA827/2014A| AT516436B1|2014-11-14|2014-11-14|Covering element and method for its production| 相关专利
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